Capsule counting machines come with some essential advantages that have also helped improve efficiency, faster packaging, and accuracy. They are built to count capsules or tablets at high speeds–up to 30,000 to 80,000 containers per hour, depending on the model. Automation of counting minimizes errors due to human factors, and thus is very important in production lines like the pharmaceutical line where precision is vital. Such automation results in considerable boost, translating into productivity, cutting down labor costs, and enhancing the throughput of production lines.
Another major advantage is the precision of the machine. Using advanced sensors and counting mechanisms, the equipment may fit in an error rate less than 0.1%, assuring the right number of capsules or tablets in every bottle. These machines work by automatically adjusting speeds and counting mechanisms to ensure that every capsule type and size goes through the same process with the most efficiency possible for every product. Moreover, it further provides reliability and consistency for the output with features such as bottle positioning, and counting verification system.
This versatility to handle a variety of packaging types is one of the main advantages of an automatic capsule counting machine. These machines can be set to count capsules or tablets of a range of sizes including soft gel capsules, hard gelatin capsules, and coated tablets. Apart from that, the counting process is adjustable for varied packaging such as bottles, blister packs and pouches. This changeability means that producers can simplify their processes without needing several different machines or continuously recalibrating.
Automatic capsule counting machine which are manufactured by leading company like, Rich Packing can be integrated to existing packing line also. Over the years, these machines have proven their worth by minimizing downtime through automatic adjustments for different capsule or tablet sizes. This capability is particularly important for organizations that want to increase the volume of their product while maintaining quality or speed.
As far as the ROI is concerned, such machines can pay for itself in six months to a year, by cutting costs on labor, packaging mistakes and labor time. Exact counts eliminate the steps that require manual checks or require you to do rework, reducing the loss of materials and ensuring compliance with industry standards and regulations. Even, eliminating human labor also increases the safety of the workplace by removing workers from repetitive physical tasks.
The automatic capsule counting machine is constructed for long-term durability which ensures that the manufacturers can operate without an issue. These machines are typically constructed from the highest quality materials, making them a great long-term investment for a high-volume manufacturer, as they often serve for a minimum of 10-15 years.
